Construction machinery manufacturing plant, Pune, India

Sany Heavy Industry India is setting up a Construction Machinery Manufacturing Facility at MIDC, Pune over an area of over 33 Hectares in a phased manner. The facility shall have total built up area of 1,70,000 sq.m divided into different zones; like, manufacturing (including Warehouse), office block and non plant area.

Aerial view of the plant from an artist’s eyeServices offered by Mott MacDonald India included architecture, civil/structural, mechanical/utility, piping, electrical, instrumentation, HVAC, and plumbing. We are also offering site supervision assistance in this project.

Synthetic fibre projects

Mott MacDonald India has been associated with a number of synthetic fibre manufacturing facilities. Many of these plants have been designed to manufacture polyester chips having capacities up to 1200 TPD. We have experience also in setting up POY Plant having capacities up to 300 TPD. Garden Vareli, one of India’s leading plants is designed by us. Apart from these, we have worked for Gupta Synthetics, Pioneer Embroideries Limited, Nova Petrochemicals, JBF Industries Limited and a number of other reputed clients. Our services included architectural and civil/structural and in many cases engineered utilities, air conditioning and humidification components of the projects. As an integral part of few projects, we have also associated ourselves with poly-condensation plants.

Acrylic Fibre Plant of Pasupati Acrylon Ltd. UP

JSW West Bengal steel project appraisal

JSW is one of the major steel manufacturers in India. JSW has an operating plant at Vijaynagar, Karnataka. JSW has recently commissioned the largest blast furnace in the country having a volume of 4000 m3. JSW has identified Salboni, West Bengal as an ideal location for setting up an integrated steel plant with a capacity of 10 million MTPA. The land acquisition is complete and JSW is planning to start work on Iron Ore Beneficiation and Pelletisation plants together with development of coal mines. The Iron Ore Beneficiation and Pelletisation plants are proposed to have a capacity of 10 million MTPA and 6 million MTPA respectively. The proposed projects envisage an investment of INR 40, 000 million.

Mott MacDonald was appointed to review the project documents and prepare an independent feasibility report.

India Foils Limited restructuring plan

India Foils Limited (IFL) was incorporated in 1960 and was part of India Foils Limited UK. Later during 1985, India Foils Limited (IFL) became a part of Williamson Magor Group one of the largest and diversified business houses in India with their head quarters in Kolkata, West Bengal. Subsequently Vedanta Group took over IFL in late 1990’s.

IFL is one of the leaders in foil business in India. Vedanta Group was looking to sell the company as it was not well performing and at the same time lenders were looking to restructure the operations.

Mott MacDonald was appointed to prepare a restructuring plan for IFL covering business, administrative and financial restructuring. Mott MacDonald also carried valuation of the plant.

Viraj Alloys feasibility

Viraj Alloys and Stainless Steel Private Limited (VASSPL) is a group company of Viraj Group which is a major player in alloy and stainless steel business in India. VASSPL planned an investment of INR 20, 000 million in setting up a stainless steel plant of 1 million MTPA at Maharashtra. The project envisaged manufacturing stainless steel flat products.

Mott MacDonald was appointed to prepare the feasibility report for the project.

Topsworth Group expansion

Topsworth Group planned to enter the steel business through a mix of organic and inorganic route. The Group envisages a capacity of about 0.5 million MTPA through its various companies within next 2 years. The Group also has Iron Ore and Coal mines together with captive power plant.

Mott MacDonald was retained to prepare feasibility reports for the expansion at Durg, Chhattisgarh and Nagpur, Maharashtra. The expansion included Beneficiation Plant, Pelletisation Plant, Coal Washery, Sponge Iron Plant, Steel Melting Shop using EAF and IF, Rolling Mill for Structural and Bars and Rods and Captive Power Plant.

Austral Coke expansion

Austral Coke and Projects Limited (ACPL) is the business of manufacturing of coke and power together with trading of coal. ACPL planned expansion in area of coke and power at multiple locations. Under the expansion plan, new coke capacities of 1 million MTPA were added. Further, about 40 MW of Captive Power Plant was also set – up. ACPL acquired coal mines in Mozambique as a part of backward integration.

Mott MacDonald was retained to prepare business cases and feasibility studies for the entire expansion plan.